The Aerospace Industry in Mexico and the US Mexico Bilateral Aviation Safety Agreement


During the past decade, the aerospace industry in Mexico has grown
rapidly – and over the past few years, it’s really begun to soar. The
Mexican government has placed a strong emphasis in helping improve this
the operating environment for aerospace manufacturers by improving the
internal regulatory environment for the industry. For example, in 2006,
the Mexican government set an effective tariff rate of zero percent on
the importation from any country of any item entering the nation to be
used in Mexican aerospace manufacturing operations. This and other
factors have led to a tripling of aerospace imports for the period of
2006-2011. These imports enabled Mexico to increase the volume and value
of its aerospace parts and products exponentially. The vast majority of
these exports are consumed by aerospace OEMs in the United States.


Along with automotive, the aerospace industry in Mexico is one of the
country’s most significant and thriving industry sectors, with over 300
aerospace companies relying upon the utilization of special
considerations provided under the maquiladora, or IMMEX, program to
produce exceptional quality for considerably lower costs. Within the
past decade, the aerospace industry in Mexico has reached a compounded
annual growth rate of over 15% and has expanded into several new
segments. Some of the more notable US aerospace companies enjoying
Mexico’s stable and business-friendly environment include Hawker
Beechcraft, Gulfstream Aerospace, General Electric, Textron, and
Honeywell.

One of the most notable changes in recent years for
that has made the aerospace industry in Mexico more conducive to foreign
capital has been the September 2007 implementation of the US-Mexico
Bilateral Aviation Safety Agreement or BASA. Prior to the ratification
of this accord, aerospace parts that were manufactured in Mexico were
required to be sent to the United States to obtain FAA safety
certifications. With BASA, Mexican-produced aerospace parts can now be
certified in Mexico, and used in the manufacture of larger products or
sold directly to end users. This effectively eliminated an extra step
and significant extra cost in the value chain.

The respective
aerospace regulatory bodies of the US and Mexico – the Federal Aviation
Administration (FAA) and the Mexican General Directorate of Civil
Aeronautics (DGAC) – oversee and enforce the agreement, ensuring
compliance with all applicable safety and quality standards. Under the
BASA, the US and Mexico agreed to facilitate acknowledgment of each
other’s airworthiness authorizations and environmental testing and
approval of civil aeronautical products, as well as qualification
evaluations of flight simulators. The success of this agreement was
critical to the Mexican aerospace industry’s ability to expand in terms
of size and global competitiveness.


The practical result of the BASA is the removal of significant
obstacles for aerospace companies seeking to near shore aerospace parts
and component production south of the border. Its provisions allow
manufacturers to verify and transport machinery directly from Mexican
factories, rather than sending them back to the US for security checks.
This then avoids the need for expensive re-certifications or secondary
reviews altogether. It also opens the door for the possibility of
performing critical secondary operations in Mexico such as heat and
other metal treating processes.

Of primary significance is the
“Airworthiness Approval” ruling of the BASA, which dictates that the
design or change to a design of a civil aeronautical product meets
standards agreed upon between both the US and Mexico, and is in safe
operating condition. If the standards are met, the exporter receives an
export certificate of airworthiness. Since products no longer have to be
sent back to the United States for certification prior to being sent to
an end user, direct shipment can be made that results in reduced costs,
lessened reduced regulatory burdens, enhanced air travel safety, and
the continued vibrant growth of the aerospace industry in Mexico.

Changes And Trends in Aerospace Manufacturing Engineering

Owing to the modern day, needs, demand, and the overall global
knowledge that is involved in aerospace manufacturing engineering, marks
the industry’s expansion in the coming years. In addition to that,
economic progress too adds to its growth and success. Furthermore, the
civil aviation sector is astonished by the way travel in our country has
increased. To complement the scenario, the defense and military sector
too is now giving close attention to its own intrinsic requirements. In
its entirety, the global aerospace industry has superseded the count of
$100 billion USD owing to the acute competition and the need to be the
best in the industry.

The aircraft industry too has undergone layers of changes. Previously
aerospace engineers used paper, pen and other high-end geometric
paraphernalia to create aerospace designs and the like. Today the
innovative computing device has replaced all this time consuming and
tedious process. The new age software and technologies has allowed the
aerospace manufacturing engineering enterprises to process and design
aircrafts efficiently. In addition to that, testing procedures too are
carried on with the computer technology. Post this, all the relevant
information is mailed to the subcontractors who are then responsible for
the creation and production.

Aircrafts today have to undergo severe weather conditions, hence the
machined parts needs to be durable and sturdy. Care needs to be taken so
that the aircraft body parts do not wear out under the slightest
weather beaten condition. This is the reason why you will find most aero
engine services use aluminum and steel to manufacture their products.

Eminent engineering services outsourcing have successfully forayed
into the market and are expanding their core business. These
organizations are well equipped with the latest state-of-the-art
machinery, technology and other equipments that would help them to
manufacture the aero structure components efficiently. Each single
machine parts, component or product needs to adhere to some stipulated
quality standards. The machining technology used includes the
following:-

3/4/5 axis machining centers

Assembly and other bench work activities

2/3 axis CNC turning and milling,3 axis vertical turret lathes

In addition to that, the Inspection Facility centers are well equipped and helps n the following processes:-

Helps to coordinate Measuring Machine (CMM)

Carries out Leica microscope and Millipore testing for Dirt and chip level content (Clean room)

Essential inspection of other instruments / gauges

Few other facilities that are offered by the aerospace engineering outsourcing companies are listed below-

Assembly process

Manufacturing process planning

Value engineering

Reverse engineering

Value analysis

Tooling design and development

CMC program coding

Assembly tooling and design

The future of the aerospace manufacturing industry is in a
flourishing stage catering both to the commercial as well as the defense
sector. New utilitarian models are coming into use now as manufacturers
are aiming at cost-efficient models to minimize overhead.